General Engineering

Fitting & Machining

The Babcock Machine Shop is one of the largest facilities of its type in the country. Fully equipped with state of the art machinery, the workshop is fitted with full overhead craneage, allowing medium to heavy machining operations to a maximum handling weight of 10 tonnes.

The Machine Shop provides the full range of services expected in a modern facility of this calibre. These include computer and manual controlled machining, spiral weld repair, pressure testing, as well as a fully equipped valve repair and servicing section. Continued investment in advanced CNC milling and turning equipment will ensure that Babcock retains its position as one of the most skilled and capable companies operating in the marketplace today. All of these services are fully supported by an in-house Dimensional Inspection Centre.

Integrating all these resources with the use of CAD/CAM software, SMARTCAM and 3D modelling, ensures every detailed machining operation is planned for maximum efficiency. This enables Babcock to guarantee that work will be completed to specification, within tolerances and to the customer's satisfaction.
A fully equipped marine fitting and general engineering workshop is located on the site. This department can offer experienced and qualified personnel providing a range of services that include inspection, repairs and installation of marine and general engineering systems & components. These services can be provided on site, aboard vessels or at external locations.

Babcock is certified to AS/NZS ISO9001 Standard.

PLANT AND EQUIPMENT LIST
The following is a representative list of typical machine tools and equipment capacities in our Devonport Works.

Lathes
Length between Centres (mm)
Swing over Saddle Bed (mm)
Swing over Bed (mm)
Swing in Gap (mm)
Chevalier Controller - Fagor 800T
2000
300
370
NA
Hankook Controller - Fagor 800T
2000
300
710
810
Dainichi Controller - Fanuc 20T
1600
300
520
NA
Centre - Lang
2438
520
762
1200
Centre - Swift
4114
660
1650
1650
Centre - Denham
7500
380
540
540
Cinci Vertical Lathe
Max dia - 1371mm
Max height - 750mm
   
 
Milling Machines
Kiheung RAM TYPE 4 axis with heidenhain TNC 360 CNC control. Table 3100 x 900mm cross travel 900mm longitudinal travel 2600mm, vertical travel 1000mm. 4th Axis max. Dia 630mm. Universal and vertical milling attachments. 5 tonnes max weight
Mori Seiki MV-45 Vertical Machining Centre Lathes 760 x 450 x 500mm envelope. Speed Range 45 - 4500rpm Number of Tool Stations - 20; Controller - Fanuc 11M. 4th Axis Control
Mori Seiki SL - 4 CNC Lathe
Controller - Fanuc 6T; max Swing - 550mm Dia; Hole Through Spindle - 65mm Dia; Speed Range 170 - 2500rpm; Number of Tool Stations - 10
   
Ancillary Machine Specifications
Mas Radial Drill
2000mm radius x No. 5 MT; 1700mm vertical travel
Dynamic Balancing machine
2800mm btwn bearings x 1500mm Dia; up to 750kg
Kearns Horizontal
Boring Mill
Table 1000mm x 1000mm; cross travel 1000mm
Blanchard Vertical Spindle
Surface Grinder
Table Dia 750mm; Height under stone 200mm



Engineering Capabilities include:
- Design and Drawing
- General Fitting & Machining
- Fabrication
- Diesel Fitting
- Industrial Coatings
- Electrical and Electronic